New Jersey’s Latest High Speed, Thin-Walled Plastic Packaging System Open for Business

In early March CMG Plastics announced our plans to add a fully automated system for the production and printing of high-speed, thin-walled, plastic packaging to our Somerville, NJ facility. Our mission; to enhance our ability to serve the needs of regional food and beverage manufacturers in need of reliable access to custom, hi-volume package production.

With the finishing touches just completed on the installation of a Polytype high-speed, 8-color printer, and an Ilsemann robotic automation system, our mission is complete. These two systems join an up-and-running, customized Ferromatik high-speed injection molding machine to finish a fast, efficient and seamless system for package production, decorating and packing.

Are CMG’s capabilities, as well as our unique brand of responsiveness and reliability, a match for you packaging needs? We’re ready to help you find out, including offering you a tour of our facilities. To learn more contact Jens (“Yens”) Duerr at 908.218.7997. 

Custom Plastic Packaging: From Prototyping, Testing and Tooling to Production

DramSensTic

Okay, so you’ve got a really cool plastic packaging design for your product – one that supports your product’s story, stands out and offers some kind of important advantage to your customers. Plus, initial cost estimates to mass produce it fit your business plan. Time to pull the trigger? Not yet. Here are several things we recommend you do first:

  • Don’t just look at the overall cost to mass produce your design. Understand the cost of each design element – particularly in more complex designs or those with multiple parts. Your goal is to assess whether or not the benefit that each element provides is worth the cost it adds.
  • Once you have a good handle on costs, you need to have an equally strong understanding of the time it will take to bring your package design through prototyping, testing and tooling to final production. Each step can sometimes take weeks to months. This is particularly important if getting your product to market fast is a critical part of your business plan.
  • Before approving a prototype have a discussion with your plastic packaging supplier about the potential differences that may exist between the prototype and actual factory production. Will there be any? There don’t have to be, but the process for developing a prototype is so different from factory production, it pays to ask.
  • The last issue is your choice of supplier. It pays to work with a plastics packaging provider who can not only help you understand the issues covered here, but also vertically coordinate the process of taking a design through prototyping, testing, and tooling to final production. It’s easier for you than coordinating multiple suppliers, and can save you both time and money.

 

For more information on any of this, please feel free to contact CMG Plastics. We are a custom plastic packaging manufacturer focused on the food, healthcare and packaged goods industries. We offer a range of sophisticated customization capabilities, and the ability to produce custom packaging with excellent consistency at high-speed. Please contact Jens (pronounced “Yens”) Duerr at 908.218.7997 ext. 203.

How Good is Your Plastic Package Design? A Scorecard.

Design Checklist CMG PlasticsIn our hyper-competitive world, differentiating your products is critical. It’s also harder and harder to do. Many factors go into product differentiation such as price, quality, availability and, of course, packaging design. Our last post emphasized the importance of smart, considered, custom package design. This one brings a designer perspective to the question, “What constitutes a good design?”

The Design Management Institute asked over 100 industrial and corporate/consultant designers to define their criteria for good design. They got back a wide range of opinions. Some respondents focused on the customer-side of the experience, believing that great design starts with deep understanding of how the customer feels about and interacts with the product. Others focused on brand appropriateness. And still more on how design plays into business performance and results. But, of course, in the end, all of these things are part of a good design.

So when it comes to custom, plastic packaging design, our suggestion is to eliminate disagreement by ensuring that your marketing and product teams have a shared checklist for what constitutes an effective design. While this needs to be tailored to your business, here’s a possible list based on both the DMI study and our own experience:

  • Is it attractive to the target?
  • Does it provide a great user experience for the customer?
  • Is it innovative – does it help separate you in a good way from your competition?
  • Is it consistent and supportive of your brand’s story?
  • Does it effectively communicate key messages?
  • Does it meet all other functionality requirements (e.g., protection, shelf life)
  • Is it completely supportive of business goals/desired results (e.g., costs, profitability, run speeds)?
  • Does it meet regulatory requirements?
  • Does it work well where it is going to end up at POS?
  • Does it meet environmental goals – both yours and the customers?

As custom, plastic packaging manufacturer focused on the food, healthcare and packaged goods industries, CMG Plastics can produce a wide range of custom package designs. Our expertise can also help you get to your own definition of what constitutes an effective, functional package design. For more information on any of our capabilities, please contact Jens (pronounced “Yens”) Duerr at 908.218.7997 ext. 203.

 

1. Design Management Institute study authors; Julie H. Hertenstein, Marjorie B. Platt, Robert W. Veryzer.

The Value of Custom Plastic Packaging Design and Production Capabilities

SensaIn the words of the American Chemistry Council, “plastic packaging must serve many masters,” including marketers, regulators, logistics engineers, recyclers, consumers and more. The roles it has to play are many and varied:

  • Protecting product as it moves from manufacturer to end use
  • Meeting regulatory requirements, a higher hurdle for most food and healthcare related packaging
  • Minimizing the costs to make it and fill it in terms of materials, shipping, handling, processing and packing times
  • Maximizing run speeds
  • Meeting the functionality requirements of the end user (e.g., ease of storing, opening, resealing), perhaps even offering some unique functionality that differentiates it from competitors
  • Meeting the recyclability/sustainability expectations set by the product’s manufacturer, and the people who use it (e.g., made from readily recyclable resins and/or bioplastic)
  • And of course, presenting the brand image that will get the product shelf space, communicate brand messages and ultimately help give the product “shelf impact,” interest and appeal

All of this puts a serious premium on smart, considered package design. It also puts a premium on the custom manufacturing capabilities of your packaging suppliers.

At CMG Plastics we are a custom plastic packaging manufacturer focused on the food, healthcare and packaged goods industries. We offer a range of sophisticated customization capabilities, and the ability to produce custom packaging with excellent consistency at high-speeds. In fact, we have just added an automated high speed, thin-walled plastic packaging and printing system to our Somerville, NJ facility. You can read about it here. For more information on any of our capabilities, please contact Jens (pronounced “Yens”) Duerr at 908.218.7997 ext. 203.

CMG Adds High Speed, Thin-Walled Plastic Packaging Capabilities to New Jersey Facility

When it comes to packaging, food and beverage manufacturers understand that:

  • Customized packaging plays a vital role in differentiating products at point-of- sale
  • Reliable, easy and nearby access to that packaging is critical

With that in mind, CMG Plastics is adding a fully automated system for the production and printing of high-speed, thin-walled, plastic packaging in our Somerville, NJ facility. This system is tailored to the needs of regional food and beverage manufacturers in need of long-term access to custom, hi-volume package production.

High Speed Thin-Walled Plastic Packaging Press

High Speed Thin-Walled Plastic Packaging Press being installed

This new high speed packaging and printing system mixes proven technologies from some of the world’s best companies. These include:

  • A Ferromatik high-speed injection molding machine offering fast, quiet operations, short cycle times and exceptional energy savings (see installation photos above).
  • A Polytype high-speed offset printing machine capable of decorating up to 600 round containers per minute in up to eight colors.
  • A robotic automation system from Illsemann Automation with “takeout” and case packing capabilities that seamlessly integrates everything from injection molding to the loading dock.

We also offer turnkey custom tooling that we source multiple suppliers including one of our favorites, Canada’s StackTeck, which consistently provides rugged and smart, thin-walled production solutions with outstanding productivity.

If you’re interested in custom packaging and printing capabilities, you might also be interested in our unique brand of responsiveness and reliability. Combined these make CMG an alternative to the sometimes frustrating off-the shelf products and service offered by other companies. To find out more, review our site and/or contact Jens (Pronounced “Yens”) Duerr at 908.218.7997 – ext. 203